SKU: 95759787977

Forge Motorsport Intercooler for Audi RS3 8Y

Sale price$1014.57 Regular price$1127.30
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Description

Forge Motorsport Intercooler for Audi RS3 8YHighlights: Peak gains of 17bhp Gains of 14lb ft of torque 153% volume increase Hand fabricated in the UK Kit includes all necessary fittings and instructions included Lifetime warranty Following on from our very successful intercooler and performance products for the RS3 8V chassis, the Forge intercooler for the RS3 8Y chassis builds on our reputation for delivering cooling solutions, that offer real world increases in power and impressive

Highlights:

  • Peak gains of 17bhp
  • Gains of 14lb/ft of torque
  • 153% volume increase
  • Hand fabricated in the UK
  • Kit includes all necessary fittings and instructions included
  • Lifetime warranty

Following on from our very successful intercooler and performance products for the RS3 8V chassis, the Forge intercooler for the RS3 8Y chassis builds on our reputation for delivering cooling solutions, that offer real-world increases in power and impressive temperature drops. Whilst the 8Y chassis shares many components with the older 8V, the space available behind the bumper is a different shape, and the crash bar has also changed. This required a whole new intercooler and crash bar setup for this latest chassis. 

 

The crash bar Audi has fitted to the RS3 8Y is made of steel, our Forge Motorsport intercooler kit utilizes a genuine Audi alloy crash bar, that we have cleverly modified in-house, in order to accept the enormous race intercooler. This in-turn when compared to the weight of the standard OEM intercooler and crash bar, is only 1kg heavier, meaning the additional weight has no detriment to performance and is far outweighed by the power gains achieved when it is installed. After our skilled fabricators have carefully crafted this piece of automotive artwork, we then finish both the crash bar and intercooler in our standard black finish powder coat for maximum longevity and that OEM+ look.

The RS3 8Y core is a huge 640x250x130 with a bar and plate design. This gives it an impressive 55% increase in surface area over the stock OEM item, and an even more awe-inspiring 153% more volume. The end tanks are made with integrated pipes to retain the stock boost hoses, though you can also replace the standard hoses with our boost hose set if you so wish. This can help prevent hose expansion and failure when running increased boost pressures, just like on the 8V chassis.

Before getting to work on the Dyno, we spec’d three different types of cores, one of these being bar and plate, and two being a tube and fin construction, with all three cores having different internal and external fin pitches and configurations. This is to ensure we deliver the best possible products for our customers, which is proven time and time again by one of the world leaders in the performance industry.


Why do we test different cores?

Here at Forge Motorsport, when developing an intercooler, we will test several different cores for each application. For example, a bar and plate style core, a tube and fin style core along with different fin pitches and heights, e.g., 22 ,17 or 12 fins per inch, as well as changing the internal fin pitches/shapes and density within the tube enabling to fine tune the amount of pressure drop the intercooler produces.

Pressure drop is not always a bad thing, as our testing and research has proven on various projects, this is because the pressurized air velocity is being stalled by the pressure drop within the cooler, thus allowing more time to cool the air within the cooler itself as air passes through the non-pressurized face of the core, that is open to the atmosphere. Too much pressure drop can of course have a problem on the higher performance engines as the intercooler reaches its maximum efficiency, the turbo must work a lot harder to force the air through the core. This in-turn creates higher inlet air temps (IAT’s), as the turbo is creating more heat as it is working harder. No pressure drop can also prove to be inefficient as the cooler will not lower the charge temperature again, resulting in higher inlet air temperatures.


Dyno Testing

Testing was completed independently on Litchfield’s Maha dyno, manufactured by the same people who currently supply BMW M Sport and Mercedes Benz for all their engine calibration and dyno testing. The graph below shows the rolling road test for the OEM intercooler, for both tests we let the car heat soak on the dyno until the radiator fans tripped on and off (which gives an inlet temperature of 36°C), then do a dyno pull from there. This gives a more consistent result and reflects real-world driving conditions more accurately.

On the vehicle we used for testing and development, it made 424.9BHP and 382.9lb/ft. This vehicle was completely standard apart from being fitted with a Milltek cat back performance exhaust system. The measured power output is marginally more than the figures Audi quote, with a data logged peak intake temperatures of 43°C at 6550RPM.

We then swapped out the OEM intercooler with the FMINT33 race intercooler to continue testing. The same car made 441.9BHP and 397.3lb/ft of torque with a peak recorded inlet temperature of 21.8°C at 6450RPM, this equates to a gain of 17BHP and 14lb/ft, and a drop of 22°C. Gains on mapped cars will likely be even more impressive as the stock intercooler core struggles on just stage 1 mapped cars, as previously found on the older RS3 that still uses the DAZA engine. From the independent testing and results pictured, you can see the intercooler really does deliver you unparalleled levels of performance. The Forge intercooler cools faster and delivers a far greater drop in temperature compared to OEM intercooler.

The intercooler has all the necessary hardware and comprehensive fitting instructions to install the kit in approximately 4 hours depending on competency and tools available.

Shipping Notes
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Exchange/Return Notes
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  • Final sale items are not eligible for returns or exchanges.
  • To process your return/exchange, please contact us at [email protected]
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SKU: 95759787977

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4.4 ★★★★★
Based on 29 reviews
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Product Reviews
M
Verified Purchase
Mark Schwenke
Battle Creek, US
★★★★★ 4
Happy licking brain stimulation!
Color: black
We have a very active 1 year old field golden and we needed something else to stimulate her brain. This has worked out beautifully for that. At first she would want to try to pick it up or move it with her paw but a few corrections and training and she’s learned to just lick at it. It stays well planted in the floor and doesn’t tip over. I had to knock it one star for its ease of use and cleaning. The inside bowl has “fins” inside that make it difficult to stir things up and mix together or to clean. Other than that minor gripe we really love it and would buy again. The enjoyment our girl gets out of is definitely worth the money. It’s been through the dishwasher several times and show no signs of wear and tear so it’s well built. Happy licking!!!
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Reviewed in the United States on April 11, 2026
A
Verified Purchase
Amazon Customer
San Leandro, US
★★★★★ 5
My dogs new favorite toy
Color: black
Giving it five stars because ultimately my dog loves it, it's easy to use (for the human too in terms of filling and cleaning), it feels good quality, and it serves it's purpose as advertised. I do however think this product could be improved. It'd be awesome if it clipped into some sort of weighted tray because my dog moves this thing around the room by licking. I may try to 3D print something - solid product though, worth the money.
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Reviewed in the United States on April 17, 2026
S
Verified Purchase
Sheila Jackson
Charlottesville, US
★★★★★ 1
Frustrating but crazy fun
Color: blue, Color: blue
Maybe it’s just me and my breed of dogs but I bought 4 and within 30 seconds of placing them all down on the floor at the same time, we were down to 3… I have 3 German shepherds and a mastiff… 1 shepherd licked once and then took the whole thing in her mouth and ran out the doggy door…( if you own a German shepherd I hope this message finds you) it’s been an hour and I still can’t find the new bowl…so now we are down to 3… I blended some wet dog food and mixed with Greek yogurt for one… texture was smooth but the ball wouldn’t move fast enough for said shepherd so after some adjusting of the consistency… I still couldn’t figure it out…so as one pup is licking one ball, I grabbed the pumpkin puree and yogurt and it was still too thick… so I watered it down with a little bit of Vienna sausage juice…which now of course the crew is waiting for Vienna sausages to be dispersed among this group of terrorists….and as I’m dispersing, I noticed the bowl of wet dog food was upside down and the pumpkin puree bowl was on its side leaking orange liquid out the top… I’m still working on consistency for the remaining bowl… (mind you, we have already had breakfast which consisted of sausages from the oven as we love beer brats for breakfast… 3 cans of wet dog food that all the babies line up for and are spoon fed -and a couple pieces of cheese as I was prepping dinner) ok so now I have a runnier consistency with adding that sausage juice…got it to where I could move the ball pretty easily but then once again it got too dry and the ball just kept getting licked and nothing was sticking to it…when taking the device apart, I noticed that the liquid has no problems being licked up but the problem is that the thicker product gets stuck on the sides and the ball can’t pick it up for some reason… it needs to be nectar consistency or thinner for my family…as I’m seeing… during this whole time I’m mixing different consistencies on my counter… holding on to one with my foot as they do not stand up against large breed mouths, slide all over and also trying to make sure they stayed safe in the home as these were not the cheapest…and holding one in my hand for my special needs shepherd…these things were slipping all over the floor. They are heavy and feel durable but someone back me up here… I have learned so much about my breed of the GSDs… but my life has changed so much since having these babies because learning what can stand up to these dogs is a daily-no-HOURLY TASK. My dogs do not find enrichment activities fun. They bore easily and that’s probably my fault… so when I saw these enrichment bowls I was pumped!! The treat mats, (were shredded within minutes of realizing we couldn’t get treats out quickly) the boxes with the *whack-a-mole” cheese stick games…the poor Amazon box that I so carefully cut holes into did NOT see my shepherds mouth coming… these special toys that the dogs have to roll around to release a treat… no. No. No. I’m still finding chunks of THAT poor toy… these should not be called ‘slow feeder dog bowls’ liquid treats yes but the videos of the dog owners making the yummy stuff to go inside need to be a little more specific… as we all know, all dogs are different… but this product was supposed to entertain the puppers for a little bit but 24 hour supervision is required in this home which is not ideal… I need to get a few things done daily without the assistance of 3 Velcro dogs… impossible with the new enrichment bowls… I’m not going to return them, my dogs love them once they understand to stay put and lick but my dogs consume things so fast that now it’s just another activity to do with them daily which is fine… but if you have certain breeds it might save your couches and shoes from being chewed but now with the way I have to monitor these things and constantly refill the bowls…( my dogs had them cleaned out in about 3 minutes each) all in all, this was not a smart purchase for me as it’s now added more work to our already busy routines… I can only do 1 star…aftermath photos
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Reviewed in the United States on February 19, 2026
R
Verified Purchase
Reviews
San Leandro, US
★★★★★ 2
Good for a laugh at least and a messy kitchen
Color: black
While design, quality, and ease of cleaning are great!! These are not for highly food motivated dogs and puppies. My senior dog (100lbs) took a couple licks, he immediately proceeded to pick it up as one unit and carry it to his bed where immediately tore it apart to get to the good stuff. ~ I will say that it is durable and did not fall apart as he carried it. My 7mo old puppy (60lbs) was intrigued and quickly impatient and was able to flip it over and while this only made a little pumpkiny mess, what he did next was hysterical! He picked it up on the edge and threw up in the air and the mess surprised even him but only for a moment. He promptly did it again and on the third time he was able to break the top loose from the bottom and quickly cleaned up the toy and the mess on my kitchen floor and cupboards. Fair warning for those with energetically food motivated labs!! These have since been donated to local shelter with the same warning.
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Reviewed in the United States on April 19, 2026
M
Verified Purchase
MR
Houston, US
★★★★★ 5
Great for dogs
Color: blue
My dog is obsessed with this! I put plain yogurt thinned with homemade broth in it and he’s entertained for a good 15 minutes, as well as being fairly calm afterward.
WAS THIS REVIEW HELPFUL?YesReportShare
Reviewed in the United States on May 23, 2026

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